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How to Quickly Cut Metal Using a Jigsaw

Posted by Toolstop | Katy on 18th Jul 2024

Learn how to quickly and efficiently cut metal using a jigsaw with our comprehensive guide. Discover essential tips, techniques, and recommended tools to achieve precise cuts.

Cutting metal can be a daunting task, especially if you're not using the right tools and techniques. For professionals and DIY enthusiasts alike, a jigsaw can be an efficient and versatile tool for cutting metal. In this guide, we’ll cover everything you need to know about using a jigsaw to cut metal quickly and safely.


Why Use a Jigsaw for Cutting Metal?

When it comes to metal cutting tools, a jigsaw is often overlooked. However, it is incredibly effective for cutting metal sheets, pipes, and other materials. A jigsaw equipped with the right blade can make clean, precise cuts, making it an essential tool for many metalworking projects.

Metal Cutting Jigsaw Blades

Key Features of a Jigsaw for Cutting Metal

When choosing a jigsaw for cutting metal, consider the following features:

Variable Speed Control

Adjusting the speed allows you to match the cutting speed to the material, preventing damage and ensuring a clean cut.

Blade Compatibility

Ensure the jigsaw can accommodate metal-cutting blades. Look for a jigsaw with a tool-free blade change system for convenience.

Sturdy Construction

A robust and durable design is essential for handling the demands of cutting metal.


Step-by-Step Guide to Cutting Metal with a Jigsaw

  1. Choose the Right Blade

Selecting the correct blade is crucial for cutting metal. Use a blade specifically designed for metal cutting, such as a bi-metal blade with fine teeth. You can refer to our guide 'Which Jigsaw Blade Should you use?' for more information on selecting the correct jigsaw blade for the application.

2. Prepare the Work Area

Ensure your work area is clean and well-lit. Secure the metal piece firmly using clamps to prevent movement during cutting.

3. Mark Your Cut

Use a marker or scribe to outline the area you intend to cut. This will help guide your jigsaw for precise cuts.

4. Adjust the Jigsaw Settings

Set the jigsaw to a low to medium speed. High speeds can generate excessive heat and damage the blade and material.

5. Start Cutting

Align the blade with your marked line and slowly start cutting. Apply steady pressure and let the jigsaw do the work. Avoid forcing the blade through the metal.

6. Cool the Metal

Metal can get hot during cutting. Periodically stop to let the material cool down, or use a cooling lubricant to manage the temperature.

7. Finish the Cut

Once the cut is complete, use a file or sandpaper to smooth any rough edges.

Safety Tips for Cutting Metal with a Jigsaw

  • Wear Safety Gear: Always wear safety goggles, gloves, and ear protection
  • Secure the Material: Ensure the metal is securely clamped to prevent accidents
  • Check the Blade: Regularly inspect the blade for signs of wear and replace it as necessary
  • Use a Cooling Lubricant: This helps reduce heat and prolong the life of the blade

Cutting metal with a jigsaw is a practical and efficient method, especially when you use the right tools and techniques. Whether you’re a professional or a DIY enthusiast, mastering this skill can greatly enhance your metalworking projects.

At Toolstop, we offer a wide range of jigsaws and metal-cutting blades. Check out our jigsaws category and jigsaw blades category to find the perfect tools for your needs.


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